PECM Issue 21 2016 | Page 61

Electromechanical Active Roll Control System From Schaeffler Wins German Innovation Award Precision bearing and automotive to traditional hydraulic systems, as well resistance has to be compensated for in systems manufacturer Schaeffler as simplifying assembly in automotive order to maintain the force (moment). has been presented with the 2016 production plants. The first large-scale Schaeffler has installed two state-of-the- German Innovation Award in the application for the electromechanical art production lines at its Schweinfurt site ‘large companies’ category for its active roll control system was in a luxury for the volume production launch of the innovation and development of an active class sedan and in the powerful, dynamic new system. The facilities have a modular electromechanical roll control system. The luxury SUV class. The latter even included a design in accordance with Industry 4.0 awards ceremony was held on 8th April 48-volt electrical system. criteria. This will allow subsequent product 2016 in Munich. Prof. Peter Pleus, CEO Automotive Schaeffler AG, commented: “Schaeffler has a tradition of being the most innovative company in Germany. This is also documented by the latest figures with more than 2,300 patent applications in 2015. The electromechanical active roll control system convinced the high-profile German Innovation Awards committee of our innovative capacity. The product adds Technical details Schaeffler’s electromechanical active roll control system consists of a gearbox and a control motor with an electronic system launches and future, refined generations of this technology to be integrated without any problems. The German Innovation Award as well as an integrated torque sensor. Accenture, EnBW, Evonik and The control motor with its high-ratio, WirtschaftsWoche magazine established three-stage planetary gearbox twists the the “German Innovation Award“ initiative two halves of the roll control in opposite in 2010 to recognise outstanding, directions to produce a torque that has a trend-setting innovations by German stabilising effect on the vehicle body. companies whose innovative capacity changes business and markets. The group to Schaeffler’s range of electromechanical The torque is measured precisely using actuators that provide significant is in under the auspices of the German a non-contact torque sensor, which contributions to power and efficiency in Federal Ministry for Economic Affairs and regulates the actuator quickly and vehicles.” Energy. The German Innovation Award is accurately. To increase comfort, the organised by the Handelsblatt publishing Schaeffler solution also includes an group. The electromechanical active roll control system innovative decoupling element made from high-strength elastomer. Fast For more information, please contact Schaeffler’s volume production of the data transmission and a state-of-the- Schaeffler UK’s Communications & electromechanical active roll control art software architecture also allow the Marketing Department on system has opened up a new chapter in system to be used in networked driving [email protected] chassis technology. This new technology applications. www.schaeffler.co.uk adjus ts the chassis to any driving situation as quick as a flash and absorbs Unlike hydraulic systems, irregularities in the road, thus minimising electromechanical active roll control only the vehicle’s rolling motions, particularly uses electric power on an as-needed basis when cornering at high speeds. This (“power on demand”). One of the key increases comfort, safety and dynamics. factors here is the electric motor, which This innovation helps reduce fuel consumption and emissions compared only consumes power when the swivel actuator twists and builds up torque. Only a relatively low electrical loss of Issue 21 PECM 61