PECM Issue 20 2016 | Page 84

From Switchroom to Container The fully integrated factory-built container for industry and infrastructure A 20 metre container to plan, design, implement, test and costs, because it reduces testing and even could accommodate especially maintain a containerised building times significantly. approximately 2,000 cases switchroom, as long as the right of wine, a small cafe or your monitoring is in place. company’s next switchroom. Industrial sectors are taking advantage of this versatility, and containerised electrical switchrooms are becoming a common sight. Here, Nick Boughton, sales manager at Boulting Technology, explains why the answer to complex electrical projects isn’t always adapting the system to fit the space. Traditionally, systems integrators faced with a project would build the equipment in-house, transport it to site and spend time installing and testing it. Although this sounds like a relatively straightforward process, the reality is much more complex and there are plenty of opportunities for Temperature is one of the most complex things to manage in any switchroom, especially when the space doesn’t allow natural air flow. With a container, it’s easy to install the necessary HVAC equipment in the initial stage of the project, along with remote temperature monitoring and alarms, which allow control engineers to identify a deviation from the normal parameters long before it becomes a risk. Remote or difficult sites The containerisation approach works particularly well for remote environments, such as substations located in the middle of nowhere. The reverse is also true. In busy locations or areas of high risk or high security, it’s much easier to fit and test a switchroom when it comes neatly wrapped up in a “box” that doesn’t need any unwrapping. In nuclear projects, for example, where security, regulations and radiation can be significant hindrances for F or larger or more complex projects, the contractors a kitted out container is the container approach also means better easiest, fastest and most reliable bet. scalability, because as long as the client allows for some space next to the original container, it’s easy to get another one A recent project saw Boulting Technology design, build and install a 20m containerised electrical control room for a nuclear site. The container housed power logistic difficulties to rear their ugly heads. distribution, MCCs, control panel suites Safe transport is always tricky, especially and stand-alone control panels. Boulting when your “passenger” weighs a few Technology built the MCCs and control tonnes and remote locations can be panels in its Warrington factory, integrated difficult to reach, particularly when there them into a prefabricated container at the are only dirt roads going your way. Once company’s St Helens mechanical workshop on site, the equipment itself – usually large and completed the electrical fit out, power distribution boards or motor control installation and testing even before the centres (MCCs) - can be difficult to get to container reached the site. wherever the switchroom is tucked away. Additional health and safety measures No more headaches also need to be taken if there are people 2,000 cases of wine would lead to one hell working in the building. Fortunately, there is an easier way. By of a headache (to drink or to transport!), but containerised switchrooms are commissioned, designed and delivered. exactly the opposite. They reduce the the switchroom and building all the Overall, the time it takes to design and test overall project timescale and logistic equipment, lighting, cabling and HVAC a containerised switchroom is significantly difficulties and they can be built exactly into the room, companies can avoid most shorter than a more traditional approach to the requirements of a client. Boulting of these logistic headaches altogether. that fits a system to a room. It’s faster and Technology has yet to come across a The project is always client-led and easier for the client, contractor and any project it couldn’t tackle, so if you’re stuck containerised switchrooms are highly third parties to fit all the requirements in a with a U-shaped switchroom with very customisable, which means the approach separate, controlled environment that can small doors, don’t worry – a container can reconcile even some of the toughest be delivered to the site, plugged in and left switchroom might be just the thing you’re requirements in industry. to run. looking for. Controlled environment While it’s true that the capital cost of a To find out more, get in touch with containerised switchroom can be higher Boulting Technology on +44 1925 720 090 than a traditional system, this approach or visit the Boulting Technology website usually results in lower overall project on www.boultingtechnology.co.uk. using an industrial container to host The main advantage of containerisation is its controlled environment. It’s easier 84 PECM Issue 20