PECM Issue 20 2016 | Page 70

Meeting the Demand for More Complex Process Control Systems Process control systems in almost every "The diversity of requirements and the In practical terms this strategy can deliver industry are becoming more complex; they global appetite for these systems means a number of improvements such as are subject to greater scrutiny due in part that manufacturers need to take a new reducing supply chain management costs to the demand for improved efficiency, approach in order to meet demand. while improving production agility and the regulatory compliance and higher levels Bürkert manufactures over 100,000 use of internal resources. of automation and plant integration. different products for example, typically The need for bespoke or low volume valves, actuators, sensors, controllers Jens Fuhrmann, General Manager system design is also growing as a result. and combined devices. Applying these at Bürkert's Dortmund Systemhaus, Bürkert has addressed this challenge by products to scenarios that require comments: "Modern process control developing the Systemhaus approach, specialist assemblies requires skill and systems can encompass a huge range where regional technology solutions experience as well as an imaginative of parameters, deliver micron levels of centres sit between the sales offices and approach, but without the volume accuracy and repeat millions of cycles, all larger-scale manufacturing facilities, constraints of large scale production runs. the while recording data for standards solving problems and building innovative This is where we use our Systemhaus compliance or historic analysis. However, systems on-demand. network." designing, building and delivering a Neil Saunders, UK General Manager for Bürkert, explains: "The market for small volume, specifically tasked control systems is certainly growing and the operational environments in which this equipment is working are complex and governed by a considerable amount of legislation such as ATEX or food and pharmaceutical safety and cleanliness standards for example. End users realise that transferring the responsibility of meeting these demands to a trusted supplier can reduce costs and increase operational efficiencies. The definition of a bespoke control system means that the designers have to start from the ground up, working closely with the client to establish what will be new process control system requires considerable expertise and flexibility, as well as an in-depth knowledge of the industry standards and specifications. delivered by the new system and how best “These teams can procure all the necessary to achieve it. Often existing technology and components, both from our own product components will have to be integrated with lines and from external suppliers in unique parts and custom designs in order order to achieve the most effective to achieve the best solution. solution for the client. At the same time The principle of outsourcing this type of project is considered by the vast majority of OEMs as an essential part of manufacturing strategy that allows them to remain competitive in a rapidly changing global market. all the components must be seamlessly integrated and work together to deliver the required control structure and meet the necessary industry standards.”