PECM Issue 19 2016 | Page 61

Metallisation and SciTeeX Complete Turnkey HVOF Project M etallisation Ltd and SciTeeX S.p. z.o.o., have recently completed a major HVOF turnkey project with B&B Coatings. B&B Coatings is a specialist in the application of thermal spray coatings. The company has extensive inhouse manufacturing, analysis and test facilities, backed by an on-site Metallurgical Laboratory. B&B Coatings offers engineered coating solutions for a wide range of industrial applications and has extensive experience in thermal spray solutions. The new HVOF spraying facility, has enabled B&B Coatings to expand its service offering and increase the range of thermal spray solutions to its customers. There is already an established market for HVOF coatings, which they can now tap into and offer their quality service and coating analysis facilities. Metallisation and SciTeeX engineered the standalone spray room and extraction system and supplied the Met-PCC (HVOF-L) liquid fuel spray system, an MK74 powder flame spray system and a Kuka robot. A key attraction of the Metallisation system for B&B Coatings was the simple operator interface, which provides a reliable, repeatable mass flow control in the The standalone acoustic spray booth, which is 4.5m wide, 3.5m deep and 2.9m high, is designed to reduce noise levels, which means that hearing protection is not required outside the spray room. This is an important aspect of the installation, as the HVOF process produces around 130dBa of noise. background. The control of the HVOF unit is via an intuitive touchscreen interface that runs on Windows OS, which is easy to integrate into an existing factory network. The hand held, or robot mounted, powder flame spray system was also supplied to enable the company to cost effectively market a good quality ceramic coating for a relatively small investment. The mass-flow powder feeder supplied, can feed either HVOF or MK74 powder flame spray pistols. A key attraction of the Metallisation system for B&B Coatings was the simple operator interface, which provides a reliable, repeatable mass flow control in the background. The standalone acoustic spray booth, which is 4.5m wide, 3.5m deep and 2.9m high, is designed to reduce noise levels, which means that hearing protection is not required outside the spray room. This is an important aspect of the installation, as the HVOF process produces around 130dBa of noise. The Optiblast blasting room has in-floor grit recovery but sits on a flat floor at the B&B Coatings site, which meant that no civil excavations were required prior to the installation, saving both time and money. The grit is recovered, cleaned and recycled automatically back to the integrated blast pot. The extraction system supplied, complete with integral extraction hood, takes away virtually all of the process dust from the spray area resulting in a clean working environment but, more importantly, incredibly clean and uncontaminated coatings. For more information visit www. metalliation.com or call Stuart Milton on +44 (0) 1384 252 464. Issue 19 PECM 61