Clearview National April 2016 - Issue 173 | Page 77

FIT SHOW 2016 STUGA MACHINERY AND THE FIT SHOW 2016 With a brand and reputation spanning across three decades, British manufacturer Stuga Machinery Group has a lot to shout out about at this year’s FIT show. »»Stuga has developed its product range in-line with a multitude of PVCu window and door manufacturers throughout the UK and abroad, and shares a passion for innovation and technology to enhance its product range for its customers. Steve Haines, one of Stuga’s owners, talks to Clearview about the company’s strength of being a British manufacturer, the support it can offer and how this has assisted the business to develop its complex range of machines to fit perfectly into the window market. Stuga’s comprehensive collection of sawing and machining centres are designed to include a range of complex precision machining, offering users ease of use, reduction in the need of over-skilled operators, leading to a reduction in potential errors. “Our machines are all manufactured and shipped from our site in Great Yarmouth. We manufacture everything in the UK and can provide our customers the machines, service, technical backup and spare parts they require, quickly within an acceptable lead-time. “At the hub of the business is our service centre. The centre is geared up to link directly to any machine anywhere in the UK, allowing us to conduct online diagnostics individually for our customers, and over the last ten years we have been fitting on-board cameras, strategically placed on the machines to help with more integrated and critical problems. The cameras are highdefinition and full colour with sound, and can record helping us to help customers diagnose problems with their machines more quickly.” Sitting under the Stuga brand is a range of standalone machines, including; fully automated sawing and machining centres, with lines offering varying outputs to suit the needs of PVCu window and door fabricators. Constantly evolving, Stuga has a policy not to make any of its machines obsolete and engineers its products to offer first, second, third hand mechanical longevity. “We have both the technical knowhow and the skills to refurbish and keep our machines running for a very long-time. Dealing direct with the manufacturer and not via a distributor, allowing us to keep our machines upgraded quickly unlike European and Chinese competitors. “Our thirty years expertise, starting with the production of a simple CNC router used for producing aluminium patio doors has evolved so much so that we now develop a more complex range of machines, but with a significant benefit to our clients. “More recently, the company introduced the AutoFlow-2 sawing and machining centre, which was the start of creating a small footprint suitable for providing larger specialised PVCu profiles. Other advantages from the AutoFlow-2 are the addition of a ‘VS’ version, allowing larger vertical slider manufacturers the opportunity to produce ‘frame to cill’ angle automatically without the need to reset the frame on the machine. Holes for cills can also be produced automatically, ready for mechanical fixings.” Steve adds. Stuga’s top selling machine in 2014 and 2015 was the company’s flagship ZX4 sawing and machining centre; a machine which can produce up to 1,000 or more windows per week. First introduced ten years ago, the ZX4 is constantly being updated to ensure that its keeps up with the advancements of modern technology and developments in manufacture. The ZX4 MK6 is the latest version in the series of upgrades and although similar in look to the MK1 version the machine has a multitude of benefits to its predecessor. The hig h output machine is operated by a state-of-the-art Beckhoff control system and offers 45 and 90 degree cuts. With 360 degree rotary tooling for unlimited machining, the centre offers no limitation to the number of profiles that can be used on the machine. Its flexible faster heads also allow for quicker profile positioning. Other advantages and benefits of the ZX4 include multiple feed – left or right, profile recognition, swarf extraction, bar scanning and labelling. At the heart of every Stuga sawing and machining centre is a rotary tooling system, and one of these will be exhibited at the FIT Show this year. Stand 240, FIT Show, Telford www.stuga.co.uk APR 2 0 1 6 7 7